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3. MICROMILLING MACHINES

 

Size and quality of the micro-products depend on the properties of the used machine tools to manufacture them, including the overall accuracy and dynamic performance. Excellent capabilities of the machine tool are vital to such product requirements as size, accuracy, surface roughness and dimensional repeatability. In particular, machine bed, spindle, guides and driving systems result in key factors in the design of a micromilling machine.

 

Table 3.1 gives a rough approximation to the generic micromilling machine error sources.

 

 

Spindle run-out

0.025mm

at 15Krpm

0.050mm

at 60Krpm

> 1 mm beyond

100 Krpm

Spindle stiffness

Radial < 70 N/mm

Axial < 35 N/mm

Tool mount offset

> 1 mm

Tool geometry tolerances

Precision machining

> 2 mm

FIB

< 1 mm

Linear Axis accuracy

(per axis)

Highly Precise Systems

0.15 mm

Industrial Systems

> 0.5 mm

Rotational Axis run out

(per axis)

> 0.1 mm

Tool-tip deflection

< 3-4 mm

Tool expansion *

> 1 mm

Workpiece referencing

> 1 mm

         

*This error is after CNC compensation. Tool expansion prior to compensation can be tenths of microns.

 

 

Table 3.1 Typical milling machine error sources.

 

a

b

c

 Fig3.3 Commercial ultra precision machine tools: (a) Kern EVO [14]; (b) Kugler Microgantry GU [15]; (c) Fanuc ROBOnano [16].

 

         



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